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Green-tech nano-ceramic coatings for sustainable infrastructure

Our green-tech nano-ceramic coatings for concrete and steel stops corrosion, creating extreme durability and lifespan for our infrastructure. This revolutionary advance in surface protection is necessary to preserve infrastructure from decay, lower lifecycle costs and lessen environmental impacts.

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This Reg CF offering is made available through StartEngine Capital, LLC. This investment is speculative, illiquid, and involves a high degree of risk, including the possible loss of your entire investment.
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$681,849.50 Raised

REASONS TO INVEST

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Positioned to disrupt the $2.8 trillion annual steel and concrete corrosion market.

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Ceramic coating that cures at room temperature, no kiln needed, applied like standard paints.

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A "green infrastructure" solution for climate change resilience.

TEAM

Benjamin T. Cook

Benjamin T. Cook • Chief Executive Officer, President, and Chairman

Benjamin is a serial entrepreneur with exit experience and an angel investor who focuses on breakthrough technologies that positively impact global sustainability. As a senior business executive, Benjamin has been developing businesses for 30 years. His businesses have included environmental labs, environmental consultancies, import of green building materials, and development of green chemistry for large-scale infrastructure applications. He last founded GeoTree Technologies Inc., a green-tech infrastructure repair firm which was sold to Milliken. Benjamin has worked on various boards of directors, including currently as the Board Secretary at Adaptive Symbiotic Technologies, an agriculture technology firm. Additionally, Benjamin has experience in marketing and sales, product development, and strategic thinking, as well as a deep knowledge of construction and agricultural, Zirconia’s main markets.

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Balamuralee V. Balaguru

Balamuralee V. Balaguru • Chief Technology Officer

Muralee is an engineer and businessman, working on product and business developments at Zirconia. Muralee has a dual degree in Civil and Environmental Engineering at the University of Michigan, and a JD from Miami School of Law, focused on Intellectual Property. This unique combination of engineering and legal experience has led to the successful patent for Zirconia’s technology, and also the extraordinary engineering of new product designs and high-level of experimentation that has made Zirconia’s technology market ready. Muralee’s experience at Parsons Brinkerhoff on bridge design and inspection of structures gives Zirconia significant insights into real world structural and corrosion issues.

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Michael Riley

Michael Riley • Board Director

Mike is a materials scientist and serial senior executive of geopolymer ceramics firms. He has extensive experience commercializing material technology in infrastructure and military markets. He is currently the CTO of S3 Surface Barrier Solutions, which focuses on creating novel materials for sustainable infrastructure, and green building. He holds an M.S. in Material Science and Engineering from John Hopkins University.

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OVERVIEW


Our Technology Permanently Protects Steel and Concrete Infrastructure


Zirconia solves critical problems in water and food infrastructure globally, using the unique nature of our green-tech nano-ceramic coatings which repair, strengthen and preserve concrete and steel infrastructure.



Our revolutionary technology can make infrastructure made of concrete and steel virtually immortal.  


We have invented a ceramic coating that reacts with the surface of concrete and steel, encapsulating them in an ultra-durable, inert surface, all at room temperature. 


The Zirconia Difference

THE PROBLEM


America's Drinking Water Infrastructure is Failing

The USA wastes 15.4% of purified water through cracked and deteriorated water pipes and reservoirs, enough water to supply 60 million homes daily. Water infrastructure suffers from long-term neglect and a lack of investment in long-term solutions. And, until now, no durable solutions have been available.


Concrete is used throughout the water holding and transport systems, but it is chemically unstable and very porous. Like a sponge, it absorbs contaminants, then cracks, corrodes, and dissolves.


This problem is made worse by the chlorine used to sanitize our drinking water. Chlorine dissolves concrete and corrodes steel reinforcement, slowly destroying the water pipes and storage tanks. 


Worse yet, this porosity absorbs food and water and creates habitat for bacteria and other unwanted microbial life. The ceilings and floors at our food producers are filled with bacteria and mold, which too often ends up in our food.


THE SOLUTION


Our Technology Strengthens, Protects, and Preserves Concrete with our Innovative, Patented Industrial Ceramic Coating 


Zirconia’s Ceramic Surface Treatment consists of a water-based ceramic “paint” (a patented mix of alumina and zirconia silicates) to renew, strengthen, and preserve concrete by eliminating inherent weaknesses and by stabilizing the surface. 



Our Ceramic Surface Treatment forms a barrier layer that eliminates all surface porosity and chemically stabilizes the concrete. Chemical instability and porosity are the root causes of concrete asset failure. Our technology eliminates these failure pathways, giving the concrete an indefinite lifespan.  


The resulting ceramic surface is not affected by environmental weathering and is immune to ultraviolet light, salts, and microbial decay. 


Zirconia’s elimination of porosity (microbial habitat), along with the natural antimicrobial characteristics of our coating, means reductions of harmful bacteria in our food and water supply. 


This is the critical solution Food and Water infrastructure need to preserve public health.



To start, Zirconia is focusing on the following applications in the US and UK:

  • Water infrastructure for fresh water including concrete pipe and large municipal tank applications
  • Stormwater, and sanitary sewer applications
  • Floor, wall, and ceiling coating for food manufacturing and food storage
  • Floor, wall, and ceiling coating for animal husbandry and animal processing 

THE MARKET


A Revolutionary Product Applicable Across Multiple Massive Markets


Zirconia addresses the global $2.8 trillion-dollar concrete and steel corrosion problem, with the first coating system that solves corrosion.


Our technology has direct applications in the $1.8 billion food manufacturing and protein market, the $3.5 billion commercial construction market, and the $14 billion infrastructure market.  


Total Addressable Market (TAM)


Current technology is failing us...


Our competition is low functioning, engineered-to-fail technology (epoxy, polyurethane) that was invented in the 1950s and has not substantially improved since. 


Organic coatings such as epoxy and polyurethane cannot permanently treat inorganic surfaces like concrete and steel. They only stick temporarily, then peel off, leaving the concrete more vulnerable than before. This allows infrastructure to decay to the point of collapse, causing the loss of our freshwater resource, and allowing our food supply to be infected with pathogens.




As far as we know, we are the only company to develop an inorganic coating to protect an inorganic surface, giving us a monopoly on our Ceramic Surface Treatment technology.  

OUR TRACTION


Patented Technology and Enthusiastic Adoption


Our Ceramic Surface Treatment for concrete (CeramycGuard) and steel (GeoPrimer) were finalized in late 2018. Our scientific breakthrough is patented, and we have three patents pending for new products for additional markets that build on the first patent, which were filed in May 2020.  


Sales began in early 2019 with small proof of concept projects. Several of these opportunities have now resulted in repeat business.


By 2021 we have landed major opportunities like Tyson Foods, the largest poultry producer in the USA, and Stantec, the world’s 3rd largest water infrastructure engineering firm.



In January 2020, Zirconia’s Ceramic Surface Treatment (CST) technology became part of the global Platinum Brooding Standard for raising broiler chickens without antibiotics or hormones.


In March 2020, Zirconia was selected as the concrete restoration technology winner of the Yorkshire Water District’s Asset Management Plan. 


As of May 2021, Zirconia has successfully passed the first phase of laboratory testing for WRAS Approval (Water Regulations Advisory Scheme Ltd, UK), for use in freshwater systems. We are now approved for water fittings and applications in drinking water plumbing in the UK. 


Currently we are moving to the second and final phase of review by the Drinking Water Inspectorate (DWI) for freshwater infrastructure. 



WHY INVEST


Building Better Infrastructure for a Sustainable Future


Our goal is to make our technology available to people around the world for water and food infrastructure in both new construction and renovation markets.


We also have a pipeline of new patent-pending, eco-friendly coating products that we will be strategically introducing to new markets, including:

 

1. CoolColors solar reflective Ceramic Surface Treatment, which cools buildings reducing the need for electricity from burning fossil fuels, reducing greenhouse gas emissions.

 

2. GeoPrimer Ceramic Surface Treatment for steel that solves corrosion. This technology strengthens, protects, and preserves bridges and heavy infrastructure.

 

3. GalvaGlass Ceramic Surface Treatment coatings for galvanized steel that solves corrosion. This technology strengthens, protects, and preserves electric grid infrastructure.


We will continue to develop other related new technologies for infrastructure that lead to reduced pollution, lowered greenhouse gas emissions and increased climate change resilience.

 

We will revolutionize a $2.8 trillion market with our monopoly of ceramic surface treatments, which creates a new healthier standard for food and water infrastructure. 


Climate Impact


Zirconia's Ceramic Surface Treatments extend the lifespan of concrete and steel infrastructure significantly, reducing the need to remanufacture and remake concrete and steel structures, which cumulatively emit 18% of global climate change gases.

 

By preserving infrastructure, we are converting existing fragile, short-lived, run-to-failure infrastructure into durable, long-lived, Green Infrastructure that has a much lower impact on our environment.  In general, our technologies improve durability and functionality, while reducing greenhouse gas emissions and other pollution, making infrastructure more sustainable.





Why does "Green Infrastructure" matter? Because, we are preserving more than concrete, we are preserving our limited natural resources, the environment, and our health.  


Help us strengthen, protect and preserve the world’s infrastructure by making our green technology the standard for concrete coatings. 






ABOUT

HEADQUARTERS
4611 S 134th Pl, STE 240
Tukwila, WA 98168
WEBSITE
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Our green-tech nano-ceramic coatings for concrete and steel stops corrosion, creating extreme durability and lifespan for our infrastructure. This revolutionary advance in surface protection is necessary to preserve infrastructure from decay, lower lifecycle costs and lessen environmental impacts.

TERMS

Zirconia Inc.
Overview
PRICE PER SHARE
$1
DEADLINE
Nov. 1, 2022 at 6:59 AM UTC
VALUATION
$19.99M
FUNDING GOAL
$10K - $1.07M
Breakdown
MIN INVESTMENT
$200
MAX INVESTMENT
$107,000
MIN NUMBER OF SHARES OFFERED
10,000
MAX NUMBER OF SHARES OFFERED
1,070,000
OFFERING TYPE
Equity
SHARES OFFERED
Common Stock

Maximum Number of Shares Offered subject to adjustment for bonus shares

*Maximum Number of Shares Offered subject to adjustment for bonus shares. See Bonus info below.

Company Perks*

Time-Based:

Friends and Family Early Bonus

Invest within the first 96 hours and receive an additional 20% bonus shares. This is the best time to invest! 

Super Early Investor Bonus

Invest within the first week and receive 15% bonus shares. 

Early Investor Bonus

Invest within the first two weeks and receive 10% bonus shares.

Amount-Based:

$500+: Tier 1

Invest $500+ and you will get an additional 5% bonus shares. 

$1,000+: Tier 2

Invest $1,000+ and receive an additional 10% bonus shares

$5,000+: Tier 3

Invest $5,000+ and receive an additional 15% bonus shares.

$25,000+: Tier 4

Invest $25,000+ and receive an additional 20% bonus shares. 

$100,000+: Tier 5

Invest $100,000+ and receive an additional 35% bonus shares.

*All perks occur when the offering is completed.

The 10% StartEngine Owners' Bonus

Zirconia will offer 10% additional bonus shares for all investments that are committed by investors that are eligible for the StartEngine Crowdfunding Inc. OWNer's bonus.

This means eligible StartEngine shareholders will receive a 10% bonus for any shares they purchase in this offering. For example, if you buy 100 shares of Common Stock at $1.00 / share, you will receive 110 shares of Common Stock for $100. Fractional shares will not be distributed and share bonuses will be determined by rounding down to the nearest whole share.

This 10% Bonus is only valid during the investors' eligibility period. Investors eligible for this bonus will also have priority if they are on a waitlist to invest and the company surpasses its maximum funding goal. They will have the first opportunity to invest should room in the offering become available if prior investments are canceled or fail.

Investors will only receive a single bonus, which will be the highest bonus rate they are eligible for.

Voting Rights of Securities Sold in this Offering

Each Subscriber shall appoint the Chief Executive Officer of the Company (the “CEO”), or his or her successor, as the Subscriber’s true and lawful proxy and attorney, with the power to act alone and with full power of substitution, to, consistent with this instrument and on behalf of the Subscriber, (i) vote all Securities, (ii) give and receive notices and communications, (iii) execute any instrument or document that the CEO determines is necessary or appropriate in the exercise of its authority under this instrument, and (iv) take all actions necessary or appropriate in the judgment of the CEO for the accomplishment of the foregoing. The proxy and power granted by the Subscriber pursuant to this Section are coupled with an interest. Such proxy and power will be irrevocable. The proxy and power, so long as the Subscriber is an individual, will survive the death, incompetency and disability of the Subscriber and, so long as the Subscriber is an entity, will survive the merger or reorganization of the Subscriber or any other entity holding the Securities. However, the Proxy will terminate upon the closing of a firm-commitment underwritten public offering pursuant to an effective registration statement under the Securities Act of 1933 covering the offer and sale of Common Stock or the effectiveness of a registration statement under the Securities Exchange Act of 1934 covering the Common Stock.

Irregular Use of Proceeds

Example - The Company might incur Irregular Use of Proceeds that may include but are not limited to the following over $10,000: Vendor payments and salary made to one's self, a friend or relative; Any expense labeled "Administration Expenses" that is not strictly for administrative purposes; Any expense labeled "Travel and Entertainment"; Any expense that is for the purposes of inter-company debt or back payments.

ALL UPDATES

12.04.24

Shareholder Q3 Update, November 2024

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Shareholder Q3 Update, November 2024

 

Dear Shareholders,                                                                             Zirconia, Inc. | www.ZirconiaInc.com

 

Zirconia continues to benefit from our sales focus on concrete infrastructure corrosion-prevention and corrosion-renovation markets.  I would add that these markets also cross over into waterproofing, which is a market we are learning more about, and one that we are getting drawn into by our clients.  More on this below.

 

As a reminder, our Ceramic Surface Treatment (CST), CeramycGuard, is a nano-scale version of Roman Cement, which forms a stable granite like layer over concrete, filling pores and cracks and stabilizing the surface. So, concrete goes from a chemically unstable, porous surface, to an ultra-stable, granite-like (ceramic) surface.  The CST coating repairs existing concrete corrosion (ex. ambient carbonation corrosion) filling in all the areas where cement has been lost, creating a like-new condition.  It then stops future corrosion from ever occurring. So, Zirconia's CST is an excellent preservation technology for bridges, dams and other environmentally exposed infrastructure - especially those that are salted.

 

Sometimes, however, a topcoat is needed over the CST in order to provide a protective, cleanable surface for multiple reasons, including: industrial chemicals (factories), wastes from automobiles (parking garages), biological wastes (dumpster pads).  Zirconia has several topcoats we use which are quite advanced ceramic-organic hybrids.  Current versions contain Silicon Carbide (diamond analogue), and other advanced ceramics making them incredibly wear resistance, and also chemically resistant (ex. to sulfuric battery acid). 

 

In these cases, the key advantage of Zirconia's topcoat systems is that they are molecularly bonded with the concrete (durable), while the older versions of coatings, like epoxies, rely on adhesion, which is a temporary state (non-durable). What does this mean exactly? Well, Zirconia’s topcoats are composites with the CST (CeramycGuard) and concrete surface, and cannot debond, peel, or delaminate in any manner. They provide surface protection, and also corrosion protection, while being long-term durable.

 

Epoxy and polyurethanes are 1950's technology.  They rely on adhesion, which is a short-term state of stickiness that weakens over time, then fails, causing the coating to delaminate. Basically, this coating technology is made to fail from concrete.  Naturally, clients hate to pay for repeated costly coating failures.  Also, the warranties that come with these older coating technologies contain corporate verbal gymnastics resulting in the elimination of responsibility for large coating manufacturers. They are basically a list of statements excluding liability, such that no responsibility remains.  Many of our clients hate these warrantees, as you might imagine...

 

Practically, this means we can give long-term warranties that give our sales process a tactical advantage.  Our clients love these long non-disbondment warrantees, which are the only ones of their kind in the market. The bottom line here is that Zirconia has the superior concrete preservation and coating technologies in the industry, and also the superior warranty.  Our competition cannot match us.  This makes it possible now to accelerate our sales process, now that we have optimized our CST technology, and created a set of supplementary top coatings which make selling CeramyGuard, our main CST technology, easier.

 

Our goal is to focus on getting our standard construction specifications adopted by states, counties, contractors and architects.  This process generally involves getting meetings, and trials, followed by evaluations, and subsequent adoption (sales). Generally, up to a two-year sales cycle.  Once this occurs, however, our written specification is copied and pasted into the next project as the standard of care.  So, it's hard up front, and much easier on the back end of this sales process to generate volume revenue.

 

The construction industry takes time to penetrate, which is why we are raising funds to support our sales and marketing efforts.  However, the market size is also enormous.  The Florida market alone is a billion-dollar marketplace for our various CSTs and related coating and repair technologies which address salt damage.

 

We are in the process of getting additional approvals from Miami Dade county for waterproofing and moisture vapor barriers.  This will extend our ability to be specified by architects and engineers. We will be using the next tranche of funding for this effort.

 

Our sales funnel now has over $1,000,000 of projects and channel partner opportunities in general construction marketplace related to concrete aging and salt damage.  The information below relates to our sales funnel, excluding names and entities to avoid any potential conflict with ongoing negotiations.

 

 

State and government relations:

 

Florida, Miami area: Multiple condominium projects are bidding out currently. We are managing several coating installations this month.  Our new Zirconia Fortress XD coating is seeing its first balcony installation, which is quite exciting.  There are tens of thousands of these salt corroded balconies, and Zirconia's new Fortress XD coating technology is the first chemically bonded, durable, and attractive coating technology used for these balconies.  This is a military grade coating technology that might be used for an aircraft carrier deck and is incredibly tough. It will protect the building from salt corrosion and likely outlast the occupants.  Positive contractor feedback/experience here will lead to other commercial projects.

 

We are also working with Florida International University, Miami, on open ocean highway structures.  Specifically, our goal with this effort is to stop salt corrosion on the freeway's concrete support pillars in the tidal splash zones where they deteriorate rapidly due to salt and biologically induced corrosion.

 

Florida, Tampa area: We have a trial moving forward on part of a seawall surrounding the greater Tampa area.  Hurricane Milton has delayed this trial, but it will be moving forward shortly according to the contractor.  The goal here is to preserve the ocean front seawall before it becomes so corroded it cannot be repaired.  This project is worth $100K if it moves forward in full.  Also, this project is a catalyst for further work...

 

California: We are focused on water infrastructure in central California.  Our large concrete water tank project in Sacramento was bid out on November 15th and will be awarded shortly.  This is the first of three water tower preservation projects.  Each is worth $135 - $150 K in revenue related to CeramycGuard sales.  

 

California, Sierra Mountain Dams: We have also sold a few gallons of CeramycGuard to crews fixing one of the Sierra dams above Sacramento, near Lake Tahoe, so we hope this will lead to a trial and other work on dam preservation in this region.

 

Nebraska:  We had a dam crew perform a CeramycGuard restoration on a concrete pipe that was degraded and cracking. They said it went well. They will review this trial in spring and advise us about moving forward with this and other restorations. This project was through the state regulatory office, which governs hundreds of dams in the state. So, a good start.

 

Oklahoma DOT trial: This organization coated a concrete column which was repaired with ceramic cement from Phoscrete. Positive feedback from the engineer so far.  They will monitor through the winter.

 

Washington, Seattle: We are looking at aging lock infrastructure with the US Army Corps of engineers.  This lock is over 100 years old and needs some preservation of the concrete bunkers which encase the mechanical arms which operate the locks.

 Business Channel Partners

 

Roofs, building envelopes: USA, Canada:  Two billion-dollar multi-national corporations have reached out to us for our products related to waterproofing roofs. This is a huge deal for us, as it means large volume sales at the wholesale level. Negotiations are moving forward with both of these firms.  One of these firms has decided to move forward, we expect the next one may do so in December or early next year. These accounts are worth millions of dollars.

 

Concrete waterproofing, Global:  We are in discussions with three companies that waterproof roads, bridges and buildings.  Two of these companies are moving forward with trials and testing, as well as cooperative project specification.  These are great opportunities to get our product further into the Florida market, as well as out to the South Pacific (Guam), the Philippines, Singapore and other regional entities.

 

Opportunity A: This opportunity is unique due to this firm's ability to solve the issue of water penetration into cracks. Their technology adapts to cracks by filling voids as cracks begin, disallowing water and contaminant (salt) penetration, which helps inhibit corrosion the concrete and steel reinforcement.  

 

The south pacific has warm salty air, and the storms are becoming more intense as climate change becomes more ingrained.  So, there is a strong need for our technology which stops concrete corrosion, and also keeps concrete clean (self-cleaning photocatalytic, oxidative surface) from the aggressive algae that makes concrete infrastructure appear green and slimy in the tropics.

 

Opportunity B: We are working cooperatively to sell projects that waterproof the concrete deep into the pores of the concrete with partner products, then we coat over this treatment, sealing system with our CST CeramycGuard.  Then, over this waterproof system, we overlay one of our chemically bonded coatings, like our new Fortress XD.

 

New products, technology advances:

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Fortress XD traffic and deck coating:  Advanced military grade ceramic-modified coating similar to what is used for aircraft carriers.  It chemically bonds into the CeramycGuard and creates the most durable, attractive, non-slip surface ever created by mankind.  It is chemically resistant to sulfuric acid and impregnated with silica-carbide (analogue of diamond) for wear resistance.  So, crazy tough. (image right)

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Bullet Proof: Our ceramic-organic hybrid topcoat for industrial floors and walls got a boost with new nanoscale ceramics particles, improving its durability.  This coating is excellent for

surfaces exposed to chemicals, like in pool rooms, raw goods storage, warehouse floors, garbage dumpster pads. (image right). It has a great non-slip surface, and is very easy to clean, and impossible to get dirty.

 

We are also advancing our use and knowledge of advanced ceramics that improve the wear, chemical and thermal resistance of all our coatings.  We are now using some of these advanced ceramics within the CeramycGuard also, getting wonderful results. So, our technology is advancing nicely over time.

ICRI - International Concrete Restoration Institute

 

Our recent ICRI 2024 annual international conference in Denver Colorado has extended our connectivity into the concrete industry. We connected with many engineers and architects regarding new ways to preserve our concrete infrastructure.  As a result, we have been asked to provide an online presentation of our technology online.  These online presentations have been great for generating projects and relationships, so we look forward to presenting early in 2025.  

 

We are pushing toward significant revenue generating opportunities, which will also make our CST technology the industry standard in multiple areas of construction.  

 

For those of you have joined us as investors, thank you for your support. These are exciting times...

 

Kind regards,

Benjamin Cook, CEO

Zirconia Inc.


03.29.23

Thank you so much for making our raise a big success!

 

 

Dear Investors,

Thank you so much for making our raise a big success!

Our main goal was to be able to afford a new National Sales Manager, and we have now been able to hire one.

Will Fultz, our National Head of Sales, has over 20 years of sales experience in the coatings and construction industry and he is an extraordinary negotiator.  We are already adding new independent sales representatives, and looking at multiple opportunities for distribution.  This is exactly what we were hoping for.

In other news, we are shipping out our first pallet of goods to Saudi Arabia for trials with a large chemical manufacturing business in Saudi Arabia.  I expect things to go slow at the beginning, and then ramp up sales over the next year.

Also, we are still waiting to hear about our certification from the British water authority.   fingers crossed; we will hear something by late March.

We are relentless in our pursuit of more sustainable infrastructure and climate change reduction.

Thanks again for your participation in our fundraising efforts!  

Kind regards,

Benjamin Cook

10.31.22

Last Chance to Invest! Zirconia Campaign Ends at 11:59 PM Tonight!


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Thanks to everyone that invested in Zirconia’s anti-corrosion nano-ceramic coating technology for more sustainable infrastructure!

 

For those that may wish to invest, but have not yet done so, I wanted to let you know that this is the last chance to invest in Zirconia’s Campaign.  

 

Just a few hours left.

 

Don’t miss out!

10.31.22

Last Day to Invest!!!

Zirconia’s crowdfund is wrapping up!

 

Now is the last chance to invest in Zirconia Inc.’s crowdfunding campaign before it closes.  Don’t miss out!

 

For all of you who have invested, we are grateful for your support and look forward to big things ahead! 

 

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Thanks to everyday investors like you we've been able to position our startup for success!

 

 

10.29.22

4 Reasons To Invest - Only 2 Days Left!!!


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Reasons to Invest: Intellectual Property, Market Size, Environment & Business Model

 

Zirconia is a green technology startup with a great deal of intellectual property for such an early-stage company.

 

Intellectual Property:  We have an issued patent which covers our anti-corrosion coating technology CeramycGuard and its usage on concrete and steel surfaces, which is good till 2031.  And we have an additional three filed patents.  Improvements to our existing anti-corrosion coating technology are divided in these patents for use over concrete, steel, and galvanized steel.   Our CoolColors coating technology, for reflecting heat and light, is also covered in these filed patents.

 

Market size: This amazing, patented coating technology addresses the 2.8 trillion-dollar concrete and steel corrosion market.  

 

Environment: For every project, Zirconia’s nano-ceramic coating technology has positive effects on climate and the environment by increasing asset durability and reducing CO2 emissions.

 

Business Model:  We are working through independent sales agents and distributors that have direct access into markets which they service.  This model has the lowest cost, and highest profitability.  Our current markets focus is on the following market sectors:

 

  • Floor coatings due to Zirconia coating’s extreme durability and non-slip features
  • Water, vapor, and air barrier coatings for cement block walls and concrete vertical walls
  • Concrete wastewater infrastructure 
  • Concrete salt corrosion on industrial infrastructure

 

I am particularly excited about this opportunity in the Middle East dealing with salt corrosion on industrial infrastructure because of its large scale and the fact that we have access to big players that own and operated massive infrastructure in 5 countries on the Saudi Arabian Peninsula.  

 

We welcome new investors who are interesting in making concrete and steel infrastructure more durable, and more sustainable.  Of course, our lives and lifestyles are tied to the quality of our infrastructure, so by saving infrastructure from corrosion, we are preserving our own future.  

 

2 Days remaining. Don’t miss out!

10.28.22

Zirconia’s Green Coatings for Green Energy ( Only Three Days Left!!! )

One of Zirconia's leading investors, Adam S., shared with me his idea that our technology could be used to good effect for concrete floats and anchors used in massive offshore deep water wind farms.  The size of the wind turbine sructures is going up, and so is the need for truly massive supporting structures that float and are tethered to the ocean floor via cable. 

 

The increased wind energy in the open ocean promises more sustainable energy, which is great.  Building durable structures in a storm-prone, corrosive environment like the North Sea is, however, is a big challenge.  So, folks are being creative with floating systems and anchor weights of various design.  All using concrete in some form.  

 

After reviewing several of the designs, I have reached out to two companies that are manufacturing floats and anchors to recommend our nano-ceramic coating technology.  I share these companies in the images and links below: 

 

3D-printed concrete suction pile anchor for connecting floating wind turbines to the seabed via mooring lines. (RCAM Tech.) 

 

(1) RCAM Technologies makes 3D printed floats and anchors, and other novel technologies.  3-D printing will expand as both the printing technology and the concrete chemistry gets better.  Zirconia’s coating technology is ideal for expanding the lifespan and functionality of their different inventions. 

http://rcamtechnologies.com/

 

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TRIWIND Platform, Powered by Beridi

 

(2) TRIWIND is another company that makes a novel design for floating surface platforms used in deep water.  Again, our coating technology would enhance both performance, durability, and worker safety (non-slip).

https://www.beridi.com/

 

Great to see brave entrepreneurs with new ideas pushing materials science and design in the direction of sustainable energy.  Zirconia is perfectly positioned to improve the performance and long term durability of these structures.

 

Also, it’s always great to get good ideas from our investors.  We are trying to change the world and working cooperatively with our investor community is more effective and more fun.  Please keep good ideas coming our way!  – Benjamin, CEO

 

Only 3 days remaining in our crowdfunding campaign!

 

https://www.startengine.com/zirconia

 

10.27.22

Mile High View ( Only 4 Days Remaining!!! )

Zirconia is wrapping up its fundraising campaign on StartEngine October 31st.  We want to thank our investor community for their incredible support!  We now have 569 investment community members, and growing!

 


I wanted to share some summarizing ideas on making infrastructure last longer, and where Zirconia's technology fits into this mix of ideas.

 

Our infrastructure “system” is broken.  In my experience with government entities in charge of infrastructure, I have heard a lot of excuses, but not a lot of good long-term strategic planning.

 

For one thing, the US infrastructure system does not have clear metrics, which makes competing interest confusing, consider:

 

  1. All of our bridges, dams, water treatment facilities and other key infrastructure elements are basically permanent.  So, there is no good reason to invest in old short-lived technology and a lowest-cost-bid strategy.  All assets need to last for 100 years minimum, or longer.  Sound rational?

 

  1. Except...our municipalities are trying to stretch limited dollars, and make lots of construction and renovation happen with limited resources.   Sounds rational?

 

Ugh.  We are reacting rather than leading on technology goals and metrics.

 

(1) We need a clear financial guide in the form of Life Cycle Analysis to guide us in decision making.  At least for infrastructure elements of a certain value, say > $1 MM.  I was told recently by at top official in Washington State in charge of transportation infrastructure, that, “We don’t look at lifecycle costs yet, we are not that evolved”.  Yet? Really? 

 

Basically, we don't know the actual cost of the bridge, including maintenance over a 100-year lifespan.   Some bridges cost nearly as much to deal with a single 20-year painting and corrosion repair cycle as they did to build.  So, bad decision to build this type of structure in the first place! Environmental impact? Currently, our spending does not equate to long-term value.

 

(2) We need to better understand material science and make key pieces of infrastructure with improved materials that have both longer lifespans, and which can be renovated easily (e.g., Zirconia's nano-ceramic coatings).

 

(3) We need to build elements of structures with more Lego-like, prefabricated elements that can be mass produced, and replaced in sections, with greater ease and less expense than old ways of renovation.

 

(4) We need to factor in future stresses like climate change into 100-year infrastructure plans, where resources like fresh water may have more value in our decision making and goal setting.

 

Zirconia’s advanced nano-ceramic coating technologies allow future generations to make infrastructure virtually immortal, allowing for low initial lifecycle cost. AND, Zirconia's technology can help adapt maintenance practices to allow for early repair and preservation of key assets in a more long-term durable manner, reducing the cost of long-term asset ownership.

 

Every piece of infrastructure made of concrete and steel can last 100 years or longer!  And, if it does not, we will be pumping enormous volumes of CO2 into the air, in order to manufacture and replace concrete and steel components, increasing climate change pressures.  Nobody wants this future!

 

Zirconia's nano-ceramic coatings make long-lasting greener infrastructure and a greener environment possible for our children and future generations.

 

Help us grow this company and get more salespeople selling, and more engineers and architects trialing this technology!

 

https://www.startengine.com/zirconia

10.26.22

Only 5 Days Left to Invest !!!



Inventing Tomorrow at Zirconia

 

At Zirconia, our visionary team believes that the world's infrastructure is in bad shape, and some amazing green chemistry can make a big difference for these reasons:

 

  • We are solving a 3-Trillion-dollar annual corrosion market 

 

  • We are improving the durability and lifespan of infrastructure

 

  • We are lowering the ownership cost, and lowering the externalized environmental impacts of infrastructure, at the same time

 

  • We are creating green jobs and inspiring a new, greener economy

 

  • We are fighting climate change, creating new coating technologies that allow the entire planet to thrive and still maintain infrastructure services at scale

 

We can do this great work because of our investors who believe in making their dollars work for a future defined by green technology and a broader set of environmental and social sustainability goals.

 

Zirconia continues to push the boundaries of green chemistry and solve root cause problems that undermined infrastructure durability.  

 

We are restoring, protecting, and preserving the future of our infrastructure and our planet.

 

Our campaign ends in just 5 days. Don’t miss out!

 

https://www.startengine.com/offering/zirconia

10.26.22

New Amazing Technology for an Old Problem


 

Biogenic corrosion in Sewer & wastewater treatment plants – solved by Sika  MonoTop®-4400 MIC

 

We are working on a new technology for water recycling, and sanitary sewer systems.  It solves a multibillion-dollar problem.  A short explainer below:

 

There is a severe problem with our water and sewage treatment systems that has never been solved.  The issue is with "Microbially Induced Corrosion".  Never heard of it?  You are not alone.

 

Water treatment and sanitary sewer systems have severe problems with a specific type of concrete corrosion, called “Microbially Induced Corrosion” or MIC, which is caused by bacteria. Very special bacteria called "acidophile" bacteria can produce sulfuric acid from consuming hydrogen sulfide gas (the rotten egg smell in sewage pipes).  These clever bacteria create a habitat surrounding them at a pH less than 1 (very acidic), inhibiting the growth of other competing bacteria, which cannot grow below a pH of 1.  This type of "competitive inhibition" is common in the microbiological world.  

 

The problem here, is that concrete does not survive at a pH of 1.  It dissolves completely.

 

So, now there is a hole where you don't want one.  In this case, at the top of the entire length of the sewer pipe, where the hydrogen sulfide gas was floating just before it got eaten…and, just before the pipe dissolves, and collapses (under the road or bridge?).  If this was not bad enough, the bacterial also pump out enough sulfuric acid to dissolve the massive concrete bunkers where large sewer lines join as they enter the main line at the sewage plant.  Bacteria can dissolve 10 inches of concrete per year of concrete bunker.  Its really quite impressive, and disturbing at the same time.

 

And, curiously, these acidophile bacterial are super sensitive to their environment.  We can't grow them in laboratories very well.  We need to create the “ideal” environment for them to grow.  Our sewer system. Ironic?  What if we could change their habitat so that it was not ideal? 

 

The problem is not necessarily the sewage or the H2S gas, it is the "habitat" created by the concrete itself.  Concrete has porosity that provides space to grow, captures H2S gas, food stuffs, and humidity (water), which in sum creates "habitat" for acidophile bacterial to grow and create a biofilm within which the bacterial proliferate.  You can think of biofilm like bacterial blue jeans.  Biofilms are made of chemistry similar to cotton cellulose, which is really tough, just like your blue jeans. It is tougher than the concrete, which leads to the unfortunate result of being impossible to clean or wash away.

 

Zirconia is working to make a new coating system that eliminates any bacterial habitat in concrete.  This new type of polyurea two-part coating system will chemically bond into the CeramycGuard nano-ceramic coating, which is bonded into the concrete, forming a durable composite coating system. This coating system will have no grow-space or porosity for capturing H2S gas or food stuffs and creating habitat.  It will be basically immune to sulfuric acid.  It will also be chemically bonded to the concrete, which has not been possible previously, and has been the reason other coating systems failed.  Bacterial will not be able to grow well, and H2S gas can simply dissipate into the air, or be captured, without causing MIC. 

 

We will begin experiments next month.  This technology will allow for water and sewer treatment systems to function without the persistent destructive presence of MIC.  And, it will stop sewage spills into municipal rivers and lakes, some of which are used for drinking water.

 

We feel this will be a game changer and will lead to the next level of resilience in water infrastructure.  This is also good timing as the American west recycles more and more water to fight climate-change-induced drought.

 

Just a few days left now of Zirconia’s campaign.  Don’t miss out!

       

https://www.startengine.com/offering/zirconia

10.25.22

Delay? Only 6 Days Left of Zirconia's Campaign

Delaying maintenance in highly salt-corrosive areas?  Bad Idea.  But, it happens regularly…

We have heard it all before…

 

“Just wait a little longer…”

“No time now…”

“We have other priorities at the moment…”

 

Oops…no more concrete, corroding rebar and questions about structural integrity…

 

 

Bad maintenance is good for boosting market demand for Zirconia’s Ceramic Surface Treatment coating technologies.  And, well, “delay till you pay” seems quite a common maintenance practice.


The massive cooling towers we are currently planning to repair are 75m tall (246 ft), 127 m (416 ft) in diameter at the bottom, and 72m (236 ft.) in diameter at the top.  The concrete is experiencing salt corrosion over its entire surface, inside and out…old organic coatings have failed, and remain cracked and deteriorating at the surface.  Of course, they were never meant for this challenge.


What is a Cooling Tower Water Treatment? - Sensorex

 

 

There is a cost to operations that cannot be recovered once a tipping point has been reached when it comes to salt corrosion in concrete.  Repair and maintenance costs become extraordinary, and massive intrusive repair is required to preserve the asset.

 

“Catch it early. Fix the problem before it gets bigger?”  Heard this from you dad right?

 

To be fair, previous engineering folks did not have Zirconia’s nano-ceramic coating technology, so there was no way to seal concrete surfaces against the forces of salts and weathering.  Now there is.  Zirconia’s alumina-zirconia-silicate coatings and related technologies create durable solutions for fixing salt corrosion problems permanently.

 

We are growing to meet the scale of this challenge and change the way salt corrosion repair is performed in the oil processing and chemical manufacturing sectors in the Middle East.  And, we are looking to be the global standard for concrete salt corrosion coating and repair technology, generally.  

 

The market is massive, and I believe we can own it with Zirconia’s nano-ceramic coating technology.

 

There are just 6 more days to join the campaign before it ends.  

 

https://www.startengine.com/zirconia

 

 

 

 

 

 

 

 

 

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JOIN THE DISCUSSION

0/2500

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timothy stumpff

2 years ago

Can you please provide an update to investors? Even if it's 'we've gone out of business,' that's better than complete silence. Thanks

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Marvin Andersen

2 years ago

As an investor I deserve an update. Your last posting was 3/29/23 in which you said you were hoping for information about certification from the British water authority in March. Where does that stand? Your web site blog lists no new information for more than a year. Same with your website. Please take a few minutes and provide investors with information. No investor wants to think that he dropped his money into a black hole.

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Derrik Oates

2 years ago

An update would definitely be appreciated. Especially considering investors are a great source of sales leads. Of course we want to see traction before we leverage our rep. Was also curious if Zirconia products can be used on 3D printed concrete homes?

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Richard Negvesky

2 years ago

What news? Its been crickets for 4 months.....

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MC
Michael Cree

3 years ago

Zirconia has a huge exit decision ahead. Acquisition can only deliver true value for founders and Investors only if it involves cash and stock or all stock. An all cash exit would be beautiful but I doubt if any company could pay cash for the true worldwide future value for Zirconia. I would take my cash and buy shares in the acquiring company if publicly traded. It would be ideal if Zirconia could be licensed to individual countries - but only for Infrastructure usage within their borders exclusively. Zirconia has a product that can be used for military purposes such as preserving aircraft tanks and battleships.

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John Wagner

3 years ago

I finally joined the hundreds of investors! I have enjoyed the dialogue that the prospective investors have had with Mr. Cook. The answers to the many questions were informative, respectful, and very inspiring. All of this forum was made available by Search Engine, but I was wondering if the same type of communication could continue after the campaign closes? I see that a corporate website exists and encourage you setup a Q&A format which would allow the investors to have continual input into our company. I would like to congratulate on the success ,so far, and look to a bright and rewarding future! Your response to my comment will be anticipated. Jack W.

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Steven Marks

3 years ago

I’ve been investing in different private companies for over a year now and being in construction the obvious benefits of this product are undeniable! As I keep reading Benjamin’s responses, the revelations become almost impossible to believe! I’ve never understood why infrastructure is designed for a lifespan of 50 years. I mean obviously the way they are designed for the stress and loads are more than adequate. But the way they erode and eventually fail, it’s hard to believe that no one has come up with this solution sooner! I only regret that I don’t have enough to finish out the maximum raise. So my question is how much of a difference will it mean for the company only raising approximately 660k? I also agree with Benjamin in that the company will probably be acquired by a more established company to market this incredible product!

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AP
Ajith Potluri

3 years ago

Is there any chance of extension for another 30 days.

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JW
Jared Whitener

3 years ago

We have a garage where the concrete floor was coated with a conventional concrete sealer from a hardware store. When we spilled some gasoline on the floor, the coating dissolved and left a stain. Is your coating more resistant to something like gasoline? Or even acetone and other strong solvents?

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CC
Cheryl Conway

3 years ago

I considered making an investment in your company, but I noticed you have no women listed as part of your leadership team. I cannot ethically put money where equity is not a priority.

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